Layered Process Audit

Why this Course on : Layered Process Audit

Layered process audit is a must learn tool for professionals from manufacturing and automotive sector. If you are a supplier to manufacturing giants like General Motors or Daimler Chrylser, layered process tools is must learn for you.

A mandatory requirement for vendors of General motor & Daimler Chrysler and recommended by Ford, Layered Process Audit is the answer to Zero Defects. It is a Quality Improvement tool adopted by many organizations especially in the automotive Industry.
When implemented with commitment from Top Management, LPA can help reduce defects and enhance customer satisfaction.
As the name implies it’s means auditing of the process by layers of Management starting from the shop-floor Supervisor to the Plant head. In this course, you will learn the benefits that you get by employing Layered Process Audit System, methodology to implement LPA (Layered Process Audit), how to prepare LPA audit seets and how to motivate staff to keep it going.

Note that LPA is not an event, it’s a continual improvement process and follows the PDCA (Plan do Check Act) Cycle.

Some of the questions that may come to your mind when you are implementing LPA:

  • Should the audit-sheets used by various level be same or different?
  • What should be the frequency of Audits?
  • What should you do with the non-conformities?

This comprehensive course helps you answer these questions raised by management and other stakeholders.

At the end of the Layered Process Audit training, You will :

  • Know all the aspects of Layered process audit (LPA). You will learn: What is a LPA, How to Conduct a LPA, benefits of LPA and your role in the LPA System.
  • Be able to conduct LPAs
  • Be able to implement LPA System in your organization
  • Train your team on LPA


Key Highlights of the course

      • Learn at your own speed.
      • Covered real life examples.
      • Ready to use PPT to pitch to management.
      • Sample checklist templates (Not to be used as it is)
      • Certificate of completion

Is this Course right for you?
The course will benefit Management Personnel, Quality & Manufacturing Engineers, Maintenance Engineers, Supervisors, Executives, Maintenance Technicians, and Production Personnel who have implemented or planning to implement LPA in their organization.

Any Engineering or Science Graduate can do this course.

Exam & certification
There is no exam at the end of the course , however a certificate of completion is provided by Apprentiice Learning Solutions.

Course contents

  • Introduction to LPA
  • Benefits of Implementing LPA
  • Why Organizations should implement Layered Process Audit System
  • Suggested Road Map for Implementation
  • Methodology Employed for Key Steps



How is your course Different from other providers?
It’s a comprehensive course which covers the real life examples. Our participants experienced an enhanced understanding of Layered process audit and are able to pitch the process to management. Don’t take this course in case you are looking for a ready to use templates to fill in the data, rather our course enable you to make it on your own! It’ a Process audit and a highly customized check-sheet is required to take this further.

What is the cost of examination?
There is no exam after this course. The certificate of completion will be provided by Apprentiice Learning Solutions

What kind of certification do you provide?
We provide Certificate of Completion and it’s issued by Apprentiice Learning Solutions.

How should I enroll and pay?
This is a free course. Simply register or login on the website to start learning this course.

Could you help me design my learning process?
Yes, if you need this service, you should talk to one of our experts. We offer a free career guidance service where our experts get into your career aspiration and help you design a learning schedule aligned with your career.

Instructor bio

Madhuri Gauba is an industry Veteran, with about 2 decades of work-ex. She is Black Belt from ASQ and Master Black Belt from Indian Statistical Institute. She has mentored several Green Belt projects and delivered many sessions on Green Belt and Yellow Belt. She is certified Lead Auditor for IMS (Integrated Management Systems)

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Learner's Reviews

  • Kulbhushan Kaul

    First, I took Lean Six Yellow Belt Program , I found it very good & then I took the Green Belt.

    I am very much impressed with the design of course materials. The presentations are very specific, simple and to the point. I believe SigmaSavvy would groom as a highly professional training center in the coming times.

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  • Richa, Works with Tech Mahindra

    I took the Course the Lean Six Sigma Yellow Belt Course. After taking the Course, I could make significant improvements in the processes that I am working on.

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    I took the Certified Manager of Quality Course . The course is  great and provides practical insights into the topics.

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    The course has been created amazingly well, with lots of examples . I also got a ppt and some formats for Internal and External Issues analysis along with the course .With the help of this course and the other material provided, I trained people in my organization and implemented the new standard. Kudos to the SigmaSavvy Team !

  • Melissa Beveridge

    Visually this was very easy to follow and understand. Great training on Lean Six Sigma Yellow Belt.